THE STEAM
  POWER 
  CYCLE,
  a brief overview
 
 
  The feed phase is straightforward; water drawn from the condenser or storage tank is pumped under 
  pressure into the boiler.  Larger powerplants have multi-stage centrifugal feed pumps but piston pumps 
  are more practical in automotive sized power plants.
  An almost bewildering variety of piston pumps have been used over the years:
  Single and double acting.
  Simple and compound.
  Single and multiple cylinders, inline and radial layout.
  Powered by the driver or passenger pulling a lever, directly by the engine, 
  with an electric motor, a built-in steam cylinder…
  Flow rate controlled by varying the stroke, deactivating valves, pressure 
  relief devices
  And so on….
  For all this diversity, the basic operating principles are nearly always the same; a reciprocating piston or
  ram causes the volume inside the pump body to fluctuate, alternately drawing and expelling a fluid 
  while check  valves direct the flow accordingly.
 
 
  A common variety of high-pressure pump is found in 
  pressure washers. To the left we see that the crankshaft and 
  connecting rod reciprocate the ram in a closely fitting 
  cylinder lubricated by oil from the crankcase while the 
  upper portion of the ram reciprocates in a cavity without 
  touching the sidewalls.  Check valves in the cylinder head, 
  shown in close up at right, are discs held against their seats 
  by springs and permit water to flow in one direction. The 
  two seals separate the water in the upper pump end from the 
  oil in the crankcase.
 
 
  Pressure washer pumps are readily available 
  in a number of sizes and pressure ranges for a 
  few hundred dollars, a simple and effective 
  solution for an automotive feed pump.
 
 
  Note how the feed water and engine exhaust flow paths 
  intertwine in the drawing at left, representing the action 
  of the feed water heater.  As you recall, heat rejected to 
  the environment by the condenser is lost from the system 
  and reduces overall efficiency.  The feed water heater 
  reduces these losses by transferring some heat energy 
  directly from the exhaust steam to the feed water.
 
 
  Feed heaters also come in all manner of shapes and 
  sizes, mostly in a “shell and tube” design wherein a shell 
  encapsulates one or more tubes with fluid flowing in the 
  tube interior(s).  A second fluid is pumped through the 
  shell and is free to circulate around the tube interiors, 
  with heat transferring from one fluid to the other by 
  passing through the tube walls.  If this sounds familiar, 
  it is how the Stanley fire tube boiler functions with hot 
  gasses being the fluid passing through the tubes. Such a 
  heat exchanger is shown at right, the shell being made 
  in two halves bolted together on a central flange while 
  the tube is a helical nest wound from the center 
  outwards.
 
  
  
  
  
  
  
  
  
 
   
 
 
   
 
 
   As in boilers, the fluids flow in opposite directions to promote best heat transfer.  The steam enters at 
  the outer edge of the shell and works past the tubes before entering out the center bottom.  The steam 
  enters the tube from the center and spirals outwards, departing at the rim.
  One would assume finned tube construction due to the lower steam density and conductivity, but this is 
  rarely the case.  The amount of heat transferred by the feed heater is not relatively great and the space 
  and weight savings finned tube could provide are not that significant.
 
 
  One potential difficulty arises if the water temperature in the condenser is too high, the pressure drop 
  at the pump suction can partially flash this boiler feed water into steam, the resulting vapor lock 
  preventing feed water from reaching the boiler, a condition that can sometimes harm the pump not to 
  mention overheat the boiler and cause serious damage or destruction.  Should vapor lock be a 
  problem, a very mild booster pump with low suction and discharge pressure can be added,  the suction 
  pressure is low enough to avoid vapor lock and the discharge pressure is high enough that the feed can 
  no longer flash in the feed pump inlet.
 
 
  As in boilers, the fluids flow in opposite directions to promote best heat transfer.  The steam enters at 
  the outer edge of the shell and works past the tubes before entering out the center bottom.  The steam 
  enters the tube from the center and spirals outwards, departing at the rim.
  One would assume finned tube construction due to the lower steam density and conductivity, but this is 
  rarely the case.  The amount of heat transferred by the feed heater is not relatively great and the space 
  and weight savings finned tube could provide are not that significant.
 
 
  One potential difficulty arises if the water temperature in the condenser is too high, the pressure drop 
  at the pump suction can partially flash this boiler feed water into steam, the resulting vapor lock 
  preventing feed water from reaching the boiler, a condition that can sometimes harm the pump not to 
  mention overheat the boiler and cause serious damage or destruction.  Should vapor lock be a 
  problem, a very mild booster pump with low suction and discharge pressure can be added,  the suction 
  pressure is low enough to avoid vapor lock and the discharge pressure is high enough that the feed can 
  no longer flash in the feed pump inlet.